Molded Foam Manufacturing Services

A CNC machine working on a molded foam prototype

Custom Foam Molded Products

Molded foam is often used in car seats, office chairs, and other types of seating. It is also used in a variety of other custom foam molded products, such as padding for electronics cases and packaging for delicate items. RCO can custom-design and fabricate the perfect molded foam solution for your product. We offer a wide range of densities, colors, and textures to choose from.

Molded Foam Prototypes

RCO has advanced equipment for milled and molded foam work. Our team has extensive experience creating custom foam molded products like cushions and backs for premium seating, as well as other foam-based components for the automotive, defense, and VIP aerospace industries.

Whether you need a foam pad prototype, custom foam development for a new seating program, or a low volume production run, RCO has the capacity to support you. We offer low-volume and high-volume custom foam molding services. We are honored to be one of the world’s leading foam seating experts relied upon by some of the most respected global brands.

An example of aerospace poured prototype foam

Molded Foam Benefits

Molded foam offers many benefits over other types of foam. It is more durable and has a longer lifespan. Molded foam is also more resistant to water, chemicals, and temperature extremes. When properly designed, molded foam can provide superior support and comfort.

Custom Molded Foam Services

RCO offers a complete molded foam solution, from design and prototyping to production and assembly. We can work with you to create the perfect foam solution for your product. Our team has extensive experience in Molded foam technology and can assist you with every step of the process.

Our molded foam seats are custom designed to fit your specific vehicle. We can create any shape or size you need, and we offer a wide range of densities, colors, and textures to choose from.

Similarly, our foam prototypes are designed to your specifications and can be used to test fit, form, and function. We can create prototypes in a variety of materials, including foam, plastic, and metal.